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65kW Liquid Coole FC System VL-Series

This is the third offering of the mid-range fuel cell systems from Horizon. At 65kW this fuel cell stack is capable of powering everything from a small community of homes all the way to a Class 8 truck. However, regardless of the application it is used in it enables zero emissions and is environmentally friendly. It is also possible to use this fuel cell stack to convert the majority of heavy-duty agriculture and construction equipment to zero emission vehicles, and such a conversion would reduce the noise profile of those types of vehicles.

VL-60kW System

65kW Liquid Cooled Fuel Cell VL-Series

Additional Information

Please submit a quote request form in order for us to provide accurate pricing information and to set proper delivery expectations.  As this is a 65kW system instead of a stand-alone fuel cell stack, the following pieces of equipment ship with this system: An air filter, air flow meter, hydrogen intel solenoid valve, humidifier, throttle valve, radiator, ion exchange, controller, fuel cell stack, fill water tank, fuel cell 24V water pump, constant voltage DC, and blower to bring air into the fuel cell stack

List of core VL-65 components and their functionality:

  • Air filter (Prevents damaging size particles from entering fuel cell)
  • Air flow meter (Monitoring feedback of air flow)
  • Hydrogen heat exchanger (Increase the temperature of hydrogen)
  • Cold machine (Reduce the temperature of the air entering the stack)
  • Humidifier (Adds moisture to the air entering the stack)
  • Bypass valve (Divert excess air from the air compressor and protect the stack in case of emergency)
  • Throttle (Adjust the internal operating pressure of the stack)
  • Radiator (Removes excess heat from the system)
  • PTC heater (Heating of low temperature cold start)
  • Water tank (Refill water to and exhaust the system)
  • Deionizer (Absorbs the ions in the coolant, reducing the conductivity of the coolant)
  • Water pump (Power the cooling system)
  • Low voltage distribution box (Provide low voltage distribution to the system)
  • Controller (Control system, communication between system and vehicle)
  • Fuel cell stack (Oxygen and hydrogen react to produce power)

65kW Liquid Cooled Fuel Cell VL-Series Quick Product Facts

System power icon

System Rated Power

This system power output is 65kW.

Stack power icon

Stack Rated Power

The fuel cell stack gives 79kW of output power.

Cells

Number of Cells

This fuel cell stack is composed of 330 fuel cells.

2

Voltage Output

The voltage current output of the fuel cell stack is 198 volts at 400 amperes.

Voltage output icon

DC Output Voltage

Direct current output voltage reaches 500 to 700 volts.

efficiency

Fuel Cell Efficiency

Minimal fuel cell efficiency at rated power is 47.8%.

Temperature

Ambient Temperature

The fuel cell stack operates best in a temperature ranging from -22 to 113° F / -30 to 45° C.

Operating temperature icon

Stack Operating Temperature

The fuel cell stack operates best in a temperature ranging from 70 to 80°C / 158 to 176°F.

weight

FC System Weight

The stack (including DC and radiator) weighs 170kg/   374lbs.

H-12 icon9

System dimensions

This fuel cell system dimensions are 890 x 600 x 520mm / 35 x 24 x 20

 

Pressure

Hydrogen Pressure

Hydrogen must be fed into the fuel cell stack at a pressure of 1.1-1.3Mpag.

1

Hydrogen Purity

A fuel of gaseous hydrogen at a minimum purity level of 99.97% is required.

Packing Information

  VL-05 VL-10 VL-30 VL-40 VL-65 VL-100 VL-120  
System rated power output (kW) * 5 10 30 40 65 100 120 *does not include cooling fan power and boost DC efficiency
Stack rated power output (kW) 6 12 36 53 79 120 150  
Number of cells 65 90 150 220 330 500 500  
Operating ambient temperature (℃) -10 to +40 -10 to +40 -30 to +45 -30 to +45 -30 to +45 -30 to +45 -30 to +45  
Storage ambient temperature (℃) -40 to +60 -40 to +60 -40 to +60 -40 to +60 -40 to +60 -40 to +60 -40 to +60  
Operating ambient humidity (%) 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95  
Operating pressure (kPa) up to 50 up to 50 80 to 100 80 to 100 80 to 100 80 to 100 120 to 150  
IP rating IP54 IP54 IP67 IP67 IP67 IP67 IP67  
Vibration noise (dB) up to 80 up to 80 up to 78 up to 78 up to 78 up to 78 up to 90  
Voltage current output 125A@48V 222A@54V 400A@90V 400A@132V 400@198V 400@300V 500A@300V  
System dimensions (mm) ** 630 x 560 x 610 630 x 560 x 610 742 x 686 x 637 890 x 600 x 520 970 x 600 x 516 1200 x 790 x 520 1200 x 680 x 630 ** radiator, touch screen, booster DC or air compressor not included
System weight (kg) *** 170 180 135 145 170 238 290 *** booster DC not included
DC output voltage (V) 48 48/80            
Boost DC output voltage (V)     300 to 450 500 to 700 500 to 700 500 to 700 500 to 700  
System mass power density (W/kg) ****     220 275 382 420 505 *** booster DC not included
Fuel cell stack volume ratio power (kW/l)             3.5
Stack operating temperature (℃) 60 to 70 60 to 70 70 to 85 70 to 80 70 to 80 70 to 80 70 to 85  
H2 purity (% dry hydrogen) 99,97 99,97 99,97 99,97 99,97 99,97 99,97  
Average H2 consumption at rated power (m3/kWh)     up to 0,73 up to 0,73 up to 0,73 up to 0,73 up to 0,73  
Fuel Cell efficiency at rated power (%) at least 42 at least 42 at leas 47,8 at least 47,8 at least 47,8 at least 47,8 at least 47,8  
Hydrogen inlet pressure (Mpag) 0,6 to 1.0 0,6 to 1.0 1,1 to 1,3 1,1 to 1,3 1,1 to 1,3 1,1 to 1,3 1,1 to 1,3  

 

This product is only on demand. Please contact us.

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